To strike a fascinating example, your cooling tower with good quality Marley cooling tower film fill and heat exchanger is what the lungs and heart are to the body; when either aren’t working effectively, it effects other parts of the body and your health suffers. Similarly, when your cooling tower and heat exchanger isn’t clean, the heat exchange procedure does not work effectively and the health of your production and procedure cooling system suffers.
Process cooling systems that count on cooling towers to dissipate heat from procedure cooling water accomplish this by drawing enormous volumes of air into the cooling tower as the water takes a trip through the fill material on its method back to the basin. Through the natural evaporative process, heat is dissipated from the water prior to it reaches the water basin from which it is re-circulated through the chiller then through the heat exchanger and back once again (type of like when you sweat while working and letting the air evaporate the sweating to cool you down). It is essential to recognize that cooling towers with excellent quality Marley cooling tower film fill are gigantic air scrubbers that capture all air-borne debris that happen to be floating close by, and if your system does not have efficient filtration, the particles can clog the fill and get flowed and trapped in the heat exchanger where it can build-up, limit water circulation and cause your process devices to breakdown due to overheating.
An example of this is illustrated by a major vehicle assembly facility that had faced regular downtime due to their robotic welding systems not holding tolerances and causing quality issues. After the robotic professionals invested a number of days trying to initially resolve the problem, among the maintenance employees opened the heat exchanger and found that it was impacted with cottonwood seed, bugs and other debris – flow had actually been lowered and the robotic devices was running hot. Now you might be asking yourself, whey didn’t they have some sort of purification devices? The answer is easy; at the time the facility was developed, the ambient conditions in that area didn’t need a filtration system. Nevertheless, as the years passed and the location ended up being more industrialized and cottonwood tree populations grew, the need ultimately surfaced.
The intriguing thing to note about this scenario is that even though cleaning the heat exchanger got the robotic welding system back online and performing at peak efficiency, it didn’t fix the issue. In fact, cleaning up heat exchangers is like taking a cold capsule to alleviate the signs of a cold. Unless you treat the origin of the problem, the cooling system will suffer time and again. The root cause in this case and in the majority of heat exchanger fouling circumstances is the cooling tower with excellent quality Marley cooling tower film fill – stop the particles from entering the cooling tower and it will safeguard the whole process cooling system including fill, cooling water, chiller and heat exchanger. With the correct purification innovation, your process cooling system will remain tidy and running efficiently all season long.
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